{"id":584,"date":"2015-05-15T22:42:43","date_gmt":"2015-05-16T03:42:43","guid":{"rendered":"http:\/\/www.scorchworks.com\/Blog\/?p=584"},"modified":"2024-05-01T17:27:00","modified_gmt":"2024-05-01T22:27:00","slug":"one-day-foundry-for-aluminum-casting","status":"publish","type":"post","link":"https:\/\/www.scorchworks.com\/Blog\/one-day-foundry-for-aluminum-casting\/","title":{"rendered":"One Day Foundry &#8211; For Aluminum Casting"},"content":{"rendered":"<p>As a challenge to myself I decided to make a very simple foundry setup for melting and casting aluminum.\u00a0 I have a larger more involved equipment but I thought it would be interesting to revisit some of the methods I used for my first castings.\u00a0 I also wanted to explore some new ideas I had for setting up a simple aluminum foundry.<\/p>\n<p>If you have ever thought that you might like to try doing some aluminum casting &#8220;One Day&#8221; my &#8220;<a href=\"http:\/\/www.scorchworks.com\/Foundry\/foundry.html\">One Day Foundry<\/a>&#8221; web page and the accompanying video may be of some help.\u00a0 The steps I used to accomplish the task were intended to get to the end result quickly with few tools.\u00a0 There are many ways to accomplish the same end result, I present only one.<\/p>\n<p>I carefully selected my supplies and hand tools before I started and took the picture shown below.\u00a0 After I had the necessary items I did all of the preparation work using only hand tools and an electric drill.\u00a0 When I started casting aluminum I did not have much more than those simple tools in my possession.\u00a0 Below is a picture of the tools and equipment I started with.\u00a0 The only items that I did not have laying around the house were the two 8 foot 2&#215;2 boards, fire clay and fine sand.\u00a0 Wood and sand were obtained at a big box home improvement store.\u00a0 The fire clay is a little more difficult.\u00a0 I went to <a href=\"http:\/\/www.continentalclay.com\/\">Continental Clay<\/a> in Minneapolis and purchased the clay (<a href=\"http:\/\/www.continentalclay.com\/detail.php?cat_id=182&amp;sub_categoryID=3&amp;PID=776\">Hawthorn-50 mesh fire clay<\/a>).\u00a0 They do sell by mail order but finding a local source is probably worth the trouble for most people.<\/p>\n<p><a href=\"http:\/\/www.scorchworks.com\/Blog\/wp-content\/uploads\/P4170037-e1431745913583.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-587\" src=\"http:\/\/www.scorchworks.com\/Blog\/wp-content\/uploads\/P4170037-e1431745913583.jpg\" alt=\"One Day Foundry\" width=\"444\" height=\"333\" \/><\/a><\/p>\n<p>I was able to complete the project in less than one day.\u00a0 I captured the build in the video embedded\u00a0 below.\u00a0 More details, including tools\/parts list, can be found on the project page: <a href=\"http:\/\/www.scorchworks.com\/Foundry\/foundry.html\">One Day Foundry<\/a> project page.<\/p>\n<p><iframe loading=\"lazy\" src=\"https:\/\/www.youtube.com\/embed\/fVsQ1ys7D80\" width=\"560\" height=\"315\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\"><\/iframe><\/p>\n<p>And the resulting casting.<\/p>\n<p><a href=\"http:\/\/www.scorchworks.com\/Blog\/wp-content\/uploads\/P4260022-e1431747359317.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-592\" src=\"http:\/\/www.scorchworks.com\/Blog\/wp-content\/uploads\/P4260022-e1431747359317.jpg\" alt=\"OLYMPUS DIGITAL CAMERA\" width=\"444\" height=\"333\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>As a challenge to myself I decided to make a very simple foundry setup for..<\/p>\n","protected":false},"author":1,"featured_media":587,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[3],"tags":[],"_links":{"self":[{"href":"https:\/\/www.scorchworks.com\/Blog\/wp-json\/wp\/v2\/posts\/584"}],"collection":[{"href":"https:\/\/www.scorchworks.com\/Blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.scorchworks.com\/Blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.scorchworks.com\/Blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.scorchworks.com\/Blog\/wp-json\/wp\/v2\/comments?post=584"}],"version-history":[{"count":8,"href":"https:\/\/www.scorchworks.com\/Blog\/wp-json\/wp\/v2\/posts\/584\/revisions"}],"predecessor-version":[{"id":594,"href":"https:\/\/www.scorchworks.com\/Blog\/wp-json\/wp\/v2\/posts\/584\/revisions\/594"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.scorchworks.com\/Blog\/wp-json\/wp\/v2\/media\/587"}],"wp:attachment":[{"href":"https:\/\/www.scorchworks.com\/Blog\/wp-json\/wp\/v2\/media?parent=584"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.scorchworks.com\/Blog\/wp-json\/wp\/v2\/categories?post=584"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.scorchworks.com\/Blog\/wp-json\/wp\/v2\/tags?post=584"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}